what is clean room door and window and how to install

Steel clean room door

The steel clean room door frame and door panel are all made of one-piece. The surface is treated by electrostatic spraying. The product has no seams, solder joints, dead corners, and is flat and smooth. It is easy to clean and dust-free. The three sides of the door are made of high-grade rubber and plastic sealing strips, and the bottom is made of automatic lifting sweeper. It has strong air tightness and effectively ensures the indoor purification effect. The observation window is made of double-layer tempered glass with four weeks of inlay. Two centi-meter printing black edge, glass flush with the surface of the door panel, which is sealed, firm and beautiful. The core material of the door panel is filled with high-strength flame-retardant core material, which fully meets the fire protection requirements of the clean room workshop.

The wall suitable for installation of this door is 50mm-100mm manual type cleanroom sandwich panel and various sizes of civil walls. The door frame and the wall are connected by “中“ shape aluminum profile which it is easy to operate. Both sides of the door frame and the wall are flush. It is the best choice for the purification workshop, no matter from the angle of strength or beauty. Product size, material and special requirements can be customized according to the needs of customers.

 

It has good sealing performance, high strength, easy to open and flexible installation. The door frame is connected with the wall panel by aluminum profile, flush with both sides of the wall. The thickness of the partition wall, product size, material and special requirements can be customized according to the use requirements.

Hollow double-layer clean room window

The double-layer printing cleanroom window has the characteristics of good airtight performance, the wall and the window are in the same plane, flexible installation and beautiful appearance. It can be made according to different wall thickness, especially suitable for 50 ~ 100mm thick color steel sandwich panel, double-layer window, hollow type, moisture-proof type.

Clean room window performance

Sound insulation: to meet people's needs for lighting, viewing, decoration and environmental protection, the general hollow glass can reduce the noise by about 30dB, while the inert gas filled hollow glass can reduce the noise by about 5dB on the original basis, which can reduce the noise of 80dB to 45dB.

Clean room window Good thermal insulation performance

K value of heat conduction system: the K value of single 6mm glass is 5.75kcal/mh, and the K value of general hollow glass is 1.4-2.9kcal/mh. For hollow glass filled with argon and sulfur fluoride gas, the K value can be reduced to 1.19kcal/mh. Argon is mainly used to reduce the K value of heat conduction, while sulfur fluoride gas is mainly used to reduce the noise DB value. The two gases can be used alone or mixed in a certain proportion.

Clean room window Anti condensation

In winter, when the indoor and outdoor temperature is high, there will be condensation in single glass doors and windows, but there is no condensation in double hollow glass.

Hollow double-layer glass can meet the needs of customers, making non-standard products of different specifications and models. Different shapes and grades of glass can be selected for door leaf windows, such as toughened glass, fireproof glass and bulletproof glass.

Clean doors and windows are widely used in pharmaceutical, food, biological, electronic plants and other workshops.

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When installing clean room panel, you must know clearly the sequence of installation

Clean room panel is used for wall and ceiling for clean room projects like hospital, pharma, lab, eletronic, biotechnology, food industry ect. But how to install cleanroom panel ? 

When installing clean room panel, you must know clearly the sequence of installation.

In the construction site of installing the color steel sandwich panel, the operator should know clearly the sequence of installation, division of labor and cooperation. The labor intensity should be basically equal, the cooperation is orderly, busy but not disorderly. In addition, some people are also required to clean up the construction site, tidy up the odds and ends, and help wherever needed.

As for this, it is because in the construction site, when fixing groove aluminum, it needs to drill holes with electric hammer, so it is easy to produce dust. If it is not cleaned in time, the whole ground and aluminum profiles are covered with dust due to the movement of personnel in the construction process. When installing wall panel, soil fingerprints are everywhere. It is not conducive to uniform cleaning when manual work is done on that day. The process control of dust brings difficulties to scrubbing in the future. In addition, when cutting aluminum profiles, sharp-angle debris can easily stick to its feet if it is not cleaned in time, which will cause potential safety hazards. If the cut pieces are not classified and stacked in time, it is easy to scratch the installed color steel sandwich panel and form waste products. Therefore, in the process of installing the color steel sandwich panel, it is easy to scratch the installed color steel sandwich plate. It is very necessary to make reasonable arrangements for manpower.

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What is the application scope of sandwich panel?

Generally speaking, sandwich panels can be applied to almost all kinds of different building needs, including industrial buildings, public buildings, composite houses, purification engineering, clean room projects and other fields.

Public announcement building

Sandwich panels are mainly used in roofs and exterior walls of public buildings with large space requirements, such as waiting halls, stadiums, cinemas and auditoriums, exhibition halls and Exhibition centers, museums, etc. Because public buildings need to provide more space, indoor air conditioning, fire prevention and other characteristics of a series of industrial plants, such buildings mostly use the roof truss structure form of grid or pipe truss, so the materials of roof panels in light, thermal insulation, and heat insulation, fire safety, waterproof, sound absorption, durability and other aspects put forward higher requirements.

Industrial plant, warehouse

Sandwich panels are mainly used in the roofs and exterior walls of industrial workshops and warehouses. In the past, prefabricated concrete slabs or asbestos board were mostly used in the roofs of industrial workshops., with the rapid promotion of light steel structure, sandwich board has also replaced the above two materials with a number of significant advantages. While providing better thermal insulation effect, sandwich board with mature light steel structure can truly reflect a series of advantages of light steel system, such as light weight, fast and efficient, flexible layout and so on. Therefore, sandwich board has become the preferred scheme in single-storey factory buildings. For multi-storey industrial buildings, besides sandwich panels for roofing, sandwich panels can also be used for exterior walls to beautify buildings through the changeable color and shape of sandwich panels. For industrial buildings requiring constant temperature and humidity, the use of sandwich panels with better thermal performance than brick walls as enclosure materials can greatly save the construction cost.

Clean room field

With the continuous progress of society, electronics and medicine industries are developing rapidly. In the manufacturing process of products in these industries, it is necessary to provide a cleaner production environment. Because the color-coated sandwich panels on their surfaces are not easy to adhere to dust, are easy to clean and have fewer joints, so the sandwich panels, as interior walls and ceiling materials, are widely used in production and workers with clean requirements. In the working environment, applications include electronic and computer products manufacturing, medical supplies and pharmaceutical production, aerospace, precision instrument manufacturing, food production, medical operating room and other industries. Although the cleanliness requirement of some factories is not high, sandwich panels are widely used as partition walls in factories because of their flexible disassembly and assembly.

To know about the sandwich panel cost, you can kindly ask a quote.

“Intelligent” Manufacturing Expert of Clean Room Panels, Clean Room Doors and Windows

Guangdong Huaao Clean Technology Co., Ltd. is a clean room panel manufacturer headquartered in Foshan City, Guangdong Province, and has branches in Central and Eastern China: Hubei Huaao New Type Steel Panel Industry Co., Ltd. is located in Yunmeng County, Xiaogan City, Hubei Province; Anhui Huaao New Type Steel Panel Industry Co., Ltd. is located in Hefei City, Anhui Province. These have laid a solid foundation for group operation and establishment of national and worldwide network. In order to enhance the competitiveness of products, Huaao and the inventor of magnesium board jointly set up Guangzhou Huijun Purification Equipment Co., Ltd. Using a unique magnesium board special process to make technology and safety perfectly reflected. In the industry, Huijun products have been imitated, but never surpassed.

On the basis of guaranteeing the original production level, the company continuously strengthens the investment in equipment and technological innovation, comprehensively introduces the international leading manufacturing equipment in Europe and Taiwan, improves the precision of products, and builds the "Huaao quality" of the steel panel industry.

Through ISO19001:2008 quality management system certification, the company has been awarded the honors of "China Famous Brand", "Guangdong Contract-abiding and Credit-abiding Enterprise", "Guangdong Famous and Excellent Products", "China Construction Recommended Products", "Green Environmental Protection Preferred Products" and "Excellent Suppliers" awarded by many industry associations. With technological innovation and reliable quality, Huaao has established a good brand image in the purification industry at home and abroad, and is favored and recognized by large number of customers.

In the face of honor, Huaao people, as always, strive to move forward and actively improve the industrial chain. Huaao establishes clean doors and windows technical cooperation base in Guangdong, Hubei, Anhui provinces and other places, with Huaao's rich product application and service experience, to provide customers with more valuable application solutions for doors and windows systems.

Huaao products cover all types of clean room panels, such as magnesium, rock wool, inorganic pre-coated manual boards, electrolyticmanual boards, clean room doors and windows, clean room aluminum profiles and many other varieties. The products are widely used in hospitals, pharmaceutical factories, electronic factories, laboratories, new energy, food factories, beverage factories, cosmetics and other purification fields. At the same time, Huaao has more than ten national "utility model invention patents" such as anti-halogen magnesium sulfate board, strengthening anti-falling manual board, decoiling device of clean room panel and rectifying deviation system etc, and passed the fire detection report of the National Fire Protection Building Material Quality Supervision and Inspection Center.

Huaao has more than 300 skilled production staff and self-demanding strict quality inspection team, as well as four major business teams, with advanced Taiwan equipments in the industry. Huaao practices the corporate culture of "honesty, diligence, cooperation, innovation", follows the principle of "quality first, credit first, service first", upholds the business purpose of "providing customers with the most satisfactory products and services", devotes itself to the sustainable development and innovation of products and services, and keep close contact with many R&D centers.

Huaao devotes itself to the "intelligent" manufacture of clean room panels, clean room doors and windows, and strives for modular clean rooms in China.

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What are the quality problems you have encountered for clean room sandwich panel ?

Firstly, please kindly check the below two pics.

I believe some of you have the experience of buying clean room sandwich panel and faced the quality problems as the above pics. Except the wrong handling when you unload the panels, another main problem is the bad glue adhesiveness between core materials and the skin steel sheet.

We have not received this kind of complain from our customers for our clean room sandwich panels. All our production strictly follows the ISO quality management system and see the below video and pic you will know we have the test and approve inside our factory.

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Let you know more about polyurethane color steel insulation panel

Polyurethane color steel insulation panel (we called pu panel) is a color steel sandwich panel composite board. It is composed of two-sided color steel pressure plate and medium-automatic foamed rigid polyurethane. It can be widely used in exterior walls and roofs of various buildings. It is recognized as the best thermal insulation material in the world today, it can be used in large industrial plants, warehouses, exhibition halls, stadiums, cold storage, purification workshops and other building roofs and walls, integrating insulation, heat insulation, weighing and waterproofing. In addition, the thickness of the wall using polyurethane sheets is much lower than that of the traditional building wall, and its thermal insulation performance is a multiple of the latter. Therefore, polyurethane composite panels have also been widely used.

Polyurethane sandwich panel specification:

1. Upper/lower steel plate: The thickness is 0.4mm~1.2mm, the type is color steel plate, electric/hot galvanized plate, stainless steel plate.

2. Core material: Polyurethane , pu density is 30~80kg/m3

3. Continuous type pu panel regular width: 1150mm, 950mm, thickness: 40mm~250mm, length is not limited

4. Manual type pu panel regular width: 1180mm, thickness: 40mm~250mm, length is not limited

Polyurethane sandwich panel features:

1. Advantages: Lightweight and durable, easy to install, and widely used

2. Disadvantages: Expensive, not up to fire rating

3. Fire rating: Class B

What's the difference between the new polystyrene panel and the traditional rock wool insulation panel ?

www.huaopanel.com

After more than 30 years of efforts, especially the rapid development of nearly 20 years, many products have emerged from scratch, from singleness to diversity, from low to high quality, and have formed relatively complete industries with expanded perlite, rock wool, glass wool, foam plastics, refractory fibers, calcium silicate insulation products and other major products, as well as relatively complete technology and production equipment level. Some products have reached the international advanced level in the 1990s. However, due to the low overall technology and equipment level of the insulation material industry in China, the application technology in the construction field needs to be improved, which has greatly affected the promotion and application of insulation materials. In recent years, the phenomenon of repeated construction of thermal insulation materials industry has been serious. Hundreds of production lines have been put into operation in various parts of the country in recent years, but little investment has been made in the development of application fields, resulting in low investment efficiency and oversupply of demand.

Rock wool sandwich board has the most superior fireproof performance. It has the characteristics of load-bearing, heat preservation, heat insulation, fireproof, no need for secondary decoration, quick and convenient installation, short construction period and good comprehensive benefit. The products have passed the national quality test and the fire proof test of the national fire-proof decorative materials.

Material application:

1. Upper/lower steel plate: thickness is 0.4-0.8 mm. There are color steel plate, galvanized steel plate and stainless steel plate.

2. Core material: (ore) rock wool volume weight is 120-150 kg/m3.

3. Compound PVC protective film in the form of plate surface protection

Thermal insulation material is a new type of building material widely used in modern industry and civil industry. In thermal insulation material industry, rock wool board is widely used, and the new polystyrene panel is also a very good thermal insulation material. What is the difference between the traditional rock wool insulation sandwich panel and the new polystyrene sandwich panel ?

1. Flame Retardant Effect

EPS boards are made of organic plastics, so they are relatively flammable. There are many fire hazards in the construction, and they are more prone to fire. B1 grade polystyrene sandwich panel can effectively solve the flammable shortcomings, but can not achieve complete non-flammability. Rock wool board is made of inorganic natural basalt, which belongs to completely non-flammable thermal insulation material. There are no fire hazards in construction, and the combustion index reaches A1 level.

2. Water Absorption Rate of Insulation Layer

Polyphenyl board and rock wool board construction technology is basically the same, can also be applied to thin plastering system, in the construction of both can use point-frame bonding method, polyphenyl board belongs to foaming plastic material, so it has a certain hydrophobic effect, water absorption rate is low, because rock wool is inorganic fiber material, so water absorption rate is higher, hydrophobic rock wool board must be used in external wall insulation application. Or use bonded mortar and plastering mortar with hydrophobic effect to form a protective layer on the surface of rock wool board, which can greatly reduce the water absorption of rock wool sandwich panel.

3. Sticking and anchoring

The foam sandwich panels and the rock wool sandwich panels can all adopt the point frame bonding method, but the rock wool board belongs to the fibrous plate, so it is not easy to be thicker when the bonding mortar is applied, but the area of the rock wool board bonding mortar is more than the area of the polystyrene board bonding mortar, and when necessary, the full bonding method is adopted. It is necessary to ensure that the bonding area is more than 40%. As the rock wool board belongs to fiberboard, anchorage nails under seven layers should be no less than 7 per square and anchorage nails above seven layers should be no less than 9 per square.

After the above difference analysis, although the new polystyrene sandwich board is a good organic thermal insulation material, but from the comprehensive performance analysis, it is known that the traditional rock wool thermal insulation material is relatively safe, but on the basis of the traditional material is the inevitable development of society, I believe that the performance of polystyrene board thermal insulation material will be improved greatly in the future.

Performance characteristics of rock wool panel

General building exterior wall insulation materials include: inorganic active external wall insulation materials, silicate insulation materials, rubber powder polystyrene particles, steel wire net cement foam board etc. These materials are not ideal for fire protection and environmental protection performance. Now we introduce rock wool panel, it is a natural environmental protection type fireproof, adiabatic thermal insulation material. It uses natural rock and blast furnace slag. As the main raw material, plus a certain number of auxiliary materials, artificial fibers are made by melting injection at high temperature, and then rock wool products (rock wool color steel plate) are made with it. Rock wool color steel plate has passed the national fire prevention test, and its performance characteristics are as follows:

1. Rigidity is good: Because rock wool core insulation and two layers of steel plate are bonded together to form a whole and work together, and the surface of roof panel is corrugated and pressed, its overall stiffness is much better than that of rock wool (glass silk wool) in-situ composite plate. After the sandwich paneling is fixed with purlin by connecting parts, the overall stiffness of the roof is greatly improved, and the overall working performance of the roof is strengthened. When rock wool sandwich board is selected, a larger purlin distance can be adopted, thus the purlin consumption can be saved by 1/3~2/3.

2. Reasonable buckling mode: Rockwool sandwich roof panel adopts buckling connection mode, which avoids the hidden danger of leakage of roof panel joints and saves the consumption of accessories.

3. Fixing method is firm and reasonable: Rockwool roof panel is fixed with special M6 self-tapping screw and purlin, which can effectively resist the external force such as typhoon. Self-tapping screw is set at the wave crest position on the surface of roof panel, and special waterproof structure is adopted to avoid waterproof weak points.

4. Installation cycle is short: Rock wool sandwich panel can not only keep the surrounding environment clean without affecting the normal operation of other processes, but also greatly shorten the installation cycle of the board. The average daily installation area of rock wool sandwich panel reaches 600-800 square meters.

5. Scratch protection: When rock wool sandwich board is produced, polyethylene self-adhesive protective film can be pasted on the surface to avoid scratch or wear on the surface of steel plate during transportation and installation.

6. Excellent fireproofing performance: Rock wool sandwich board uses raw materials, production process and formula, so that it has good fireproofing performance.

7. Good thermal insulation: thermal insulation is based on the thermal conductivity of rock wool 0.043W/m2K and the thickness of rock wool core material in corresponding proportion. Fire protection grade: A

8. The effect of sound insulation and absorption is remarkable.

Sound absorption: It can absorb sound in a wide range of frequencies. According to ISO354/85 standard, the sound absorption performance of rock wool board reaches DELTALA=15.7dB(A).

Sound insulation: Rock wool sandwich board can significantly reduce noise transmission, especially in places where designated flights pass. In addition, when rock wool roof panel is used, indoor sound caused by rain and hail impact on roof panel of buildings is also significantly reduced. Through testing, according to ISO717/82 and UNI8270/7 standards, the sandwich board with density of 100kg/M3 rock wool as core material is selected. The sound insulation effect can reach RW=29~30Db.